What is a U-Type Heavy-Duty Hanger Bearing?

Screw conveyors are manufactured in sections for various reasons, and Intermediate Hanger Bearings are utilized to ensure precise centering during the assembly of these sections. The U-Type Heavy-Duty Hanger Bearing facilitates the centering of the screw and provides power transmission through its splined system.

It is used to secure the shaft to the casing in U-Type Screw Conveyors. These bearings are highly resistant to high pressure and temperature. For sealing purposes, U-Type Heavy-Duty Hanger Bearings feature bearing groups at both the front and rear ends.

Thanks to its components, it is suitable for easy assembly and disassembly. By ensuring precise centering, it prevents misalignments and assists in steady operation. Diameter options of 40mm, 50mm, 60mm, and 80mm are available. These products are currently in our WEKA MÜHENDİSLİK MAKİNE stocks, manufactured in compliance with international standards.

What is an End Bearing?

End Bearings are ready-to-use products with integrated bearings and splined systems, designed for pipe diameters of 168, 219, 273, and 323 mm. These components are primarily used to ensure sealing and prevent dust accumulation. To achieve this, End Bearings are equipped with internal seals.

They significantly improve the sealing performance of cement conveyors, ensuring that both the surrounding environment and the products remain clean and dust-free. By maintaining a clean working environment, End Bearings facilitate a longer service life for the motors.

Thanks to their special design, they provide superior sealing capabilities. In high-temperature applications, the seals can be replaced to maintain operational efficiency suitable for the environment. Furthermore, the central bearing allows for smooth operation at high rotational speeds.

The standard dimensions for End Bearings are 168mm, 219mm, 273mm, and 323mm, and they are currently available in our WEKA MÜHENDİSLİK MAKİNE stocks.

What is a Milling Machine / Spline?

A milling machine is a type of machine tool used in industrial machining. The operating principle of milling involves shaping (drilling, surface processing, gear hobbing, etc.) by removing material from a workpiece using a cutting tool that rotates around its own axis. Today, production can be carried out fully automatically with the help of computers and specialized software (CAD-CAM). In terms of power transmission components, splines are parts that facilitate power flow and are designed for easy assembly and disassembly.

What is a Female Spline? Female splines are used in Cement Conveyors (screw conveyors). These are products with internal teeth (splines). They can be manufactured in international standard sizes or custom dimensions for use in all types of specialized conveyors. These splines ensure that Cement Conveyors, as well as U and V-type conveyors, are more easily detachable. In older methods, double bolts were used instead of splines; however, those bolts often caused the pipe to tear. As an alternative, splined systems extend the service life of the machine.

Female splines are available in our stocks in sizes: 30-45mm, 40-60mm, 40-80mm, 60-90mm, 60-110mm, and 80-120mm. Additionally, Grade 304 stainless steel 40-60mm female splines are currently available in our WEKA MÜHENDİSLİK MAKİNE stocks.

What is a Heavy-Duty End Bearing?

A Heavy-Duty End Bearing ensures that the screw operates centered and smoothly. It can be utilized for both tail-end and heavy-duty bearing applications.

Due to vertical forces, the thrust bearing reduces the pressure transmitted to the gearbox, thereby extending the gearbox’s service life. In applications where such forces are present, Heavy-Duty End Bearings are the preferred choice.

Thanks to its special design, it provides a high level of sealing. In high-temperature environments, the seals can be replaced to ensure operational comfort suitable for the conditions. Additionally, its central bearing allows for smooth operation at high rotational speeds.

Heavy-Duty End Bearings are typically used in heavy-duty industrial applications. Due to their components, they are suitable for easy assembly and disassembly. By ensuring precise centering, they prevent misalignments and promote steady operation.

What is a 304 Stainless Steel Hanger Bearing?

Grade 304 is one of the most widely used types of steel internationally. It is frequently preferred both for its ease of production and its versatility across various environments with different requirements.

Hanger bearings manufactured to 304 quality standards possess maximum corrosion resistance. Additionally, they offer high resistance to temperature. These products, which have superior functional strength within their mechanical properties, are preferred in various fields of application. At the same time, due to its formability, 304-grade material exhibits resistance to deep drawing and bending processes. With all these features, it is the most recognized stainless steel worldwide.

Screw conveyors are produced in sections for various reasons, and Intermediate Hanger Bearings are used to provide centering during the assembly of these parts. The 304 Stainless Steel Hanger Bearing ensures the centering of the screw and power transmission through a splined system.

304 Stainless Steel Hanger Bearings are generally used in U-Type Screw Conveyors and are produced in standard dimensions. These bearings feature bearing groups at the front and rear for sealing purposes.

Our stocks include 304 Stainless Steel Hanger Bearings in 40mm, 60mm, and 80mm sizes.

What is a Cement Conveyor (Screw Conveyor) Gearbox?

Gearboxes are products used as power transmission elements across many industries. A gearbox is a gear system that alters the speed-torque ratio of a rotational movement using gears. They are systems composed of components such as gear wheels, shafts, and bearings housed within a casing.

A gearbox is a machine that generates a high degree of torque, enabling low output speeds from electric motors. Gearboxes are manufactured in standard sizes suitable for pipe types (168mm, 219mm, 273mm, 323mm).

The standard reduction ratios for Cement Conveyors (Screw Conveyors) are as follows: 1/5 for 168mm, 1/5 for 219mm, 1/5 for 273mm, and 1/10 for 323mm. Cement Conveyors have been standardized based on their tonnage capacities.

Gearboxes can be found wherever motion control systems exist. However, they are more frequently used in fields requiring higher torque and lower rotational speeds, such as cement, automotive, mining, energy, iron-steel, logistics, and agriculture.

What is a Motor Shaft?

A Motor Shaft is used in conjunction with a female spline. Motor shafts are utilized on both the drive and tail ends of the bearings.

In standard Cement Conveyors (Screw Conveyors), because the gearbox speed is high, processing splined shafts specifically on a lathe to create a detachable system facilitates the operations required to adjust the tonnage.

To ensure that production does not stop in the event of future malfunctions in Cement Conveyors (Screw Conveyors), and to make maintenance fast and clean, splined shafts and compatible female splines are used. This allows maintenance to be completed in the shortest possible time.

The Motor Shaft is suitable for easy assembly and disassembly systems. They are currently available in our WEKA MÜHENDİSLİK MAKİNE stocks.

What is an Intermediate Hanger Bearing?

Screw conveyors are manufactured in sections for various reasons, and Intermediate Hanger Bearings are used to ensure centering during the assembly of these sections. The intermediate hanger bearing provides centering for the screw and facilitates power transmission through a splined system.

Hanger bearings feature bearing groups at the front and rear for sealing purposes. Thanks to the internal bronze (brass) bushing, it minimizes material vibration, ensuring the continuity of the process.

Intermediate hanger bearings are resistant to high pressure and temperatures. Our hanger bearings are manufactured from high-quality and durable materials, offering ease of use with practical assembly.

In addition to standard carbon steel, these bearings can be specially produced from stainless steel for food industry applications or corrosion resistance. Depending on the project, splined systems can also be utilized in Stainless Intermediate Hanger Bearings.

Intermediate hanger bearings can be diversified to suit both Pipe (Tubular) type and U-type screw conveyors. They are manufactured in specific diameters according to the desired dimensions and capacity values.

Standard size and production Intermediate Hanger Bearings are readily available in our Weka Mühendislik Makine stocks.